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Freeze Dryer

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Freeze dryer

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Description

Freeze Dryer – Vacuum Freeze Drying Equipment

A freeze dryer is an advanced drying technology based on the principle of sublimation. The material to be dried is quickly frozen at a low temperature, and under appropriate vacuum conditions, the frozen water molecules directly sublimate into water vapor and are removed. The product obtained through this process is called a lyophilized product, and the process is known as freeze drying.

During the entire drying process, the material remains in a low-temperature frozen state, with ice crystals evenly distributed inside. The sublimation process avoids concentration caused by dehydration, effectively preventing side effects such as foaming and oxidation caused by water vapor. The final dried product presents a porous, sponge-like structure with almost unchanged volume, and can be quickly dissolved in water to restore its original state. This technology greatly prevents physical, chemical and biological denaturation of the dried materials.

WL-1MWL-5MWL-10MWL-20MWL-30MWL-50MWL-100M
Electronic control main unitSiemens PLC, Taiwan Weintek Touch Screen, Chint Electric
Main unit material304 stainless steel
Dry area1square meters5square meters10square meters20square meters30square meters50square meters100square meters
Loading volume10KG50KG100KG200KG300KG500KG1000KG
Tray size630*390*401200*600*401280*600*401400*500*401280*1600*35610*538*35538*610*35*2
Number of trays47133015(Custom-made)156306
Heating shelf temperaturenormal temperature-100℃normal temperature-120℃room temperature~ +95℃room temperature~ +95℃
Heating shelf material304 stainless steel6063Aluminum alloy materials6063Aluminum alloy materials
Number of layers4+17+113+115+115+113+117+1
Vacuum pump (water-cooled)1.1kw3kw5.5kw9kw72Kw
Circulating oil pump0.2kw1.1kw2.2kw3kw≤4Kw7.5Kw
Heating methodelectric heatingSteam heating + electric heatingSteam (electric) heating
Heat transfer methodheat transfer oil
Heating element2kw6kw9kw12kw
Oil-water separator pump0.2kw0.19kw
Minimum temperature of cold trap≤-45℃≤-40℃
Maximum water capture75kg150kg300kg450kg600Kg/batch1200kg/batch
Ultimate vacuum≤10pa≤15pa≤30pa(空载)≤100Pa≤60Pa
CompressorBitzer2pBitzer9pBitzer12pBitzer12p*2Bitzer18p*240HPFushengSDL-330B
bipolar screw compressor
Total power5KW15KW21KWAverage power11-1239KW63KW≤125kw128Kw
Main unit size (mm)1980*900*16002500*1360*17003700*1360*19004500*1700*19006000*2200*2000As per designAs per design
Weight (kg)300040005000About5000About15000Kg35000Kg

Key Features of Freeze Drying

  1. Minimal loss of nutritional ingredients. The freeze-dried product maintains a porous structure and appearance similar to its original form.
  2. The physical, chemical and biological properties of the material remain basically unchanged after vacuum freeze drying.
  3. Effectively preserves the original color, aroma, taste, shape and freshness of food products.
  4. Rapid rehydration when exposed to water, with a long storage life in sealed containers.

Applications

Our freeze dryers are widely used in the food processing industry, including fruits, vegetables, dairy products, meat, seafood, health products, and instant food. They are also suitable for pharmaceutical preparations, biological samples, herbal extracts and other materials that require low-temperature drying and high activity retention.

Why Choose Our Freeze Dryer?

  • High-efficiency sublimation system for stable and uniform drying performance
  • Intelligent temperature and vacuum control for precise operation
  • Food-grade stainless steel structure, safe, hygienic and easy to clean
  • Compact design, reliable performance and low energy consumption
  • Suitable for laboratories, small-batch production and industrial food processing

If you are engaged in food processing, pharmaceutical production, health product manufacturing or biological research, our freeze dryer can help you maintain product activity, extend shelf life, improve product quality and enhance market competitiveness. Contact us now for more details about models, parameters and customized solutions.

FAQs

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